As an important trial production stage before PCB mass production, the PCB prototype fabrication has an important guiding significance for testing the function of new products. Pcb prototype fabrication can identify product design defects in the early stage, verify product function, and avoid batch scrap. PCB prototyping production in this stage needs rapid turnover, so as to shorten the development cycle of product iteration. This paper introduces the advantages of PCB prototype production and the high difficulty and complex PCB prototype production advantages of Rocket PCB.
Preface: In order to correct errors and defects and make the product have perfect functions, we must test the product in advance. The same for PCB. Before the printed circuit board is put into use, it must be ensured that it meets the standard and quality. In fact, despite the best efforts of designers and engineers, small, invisible errors can threaten the function and goal of the final PCB. If you don't solve these problems, they become expensive and useless.
Before moving into more complex designs, they usually order multiple PCB prototype runs to test the redesign or test a single function. This enables them to identify elements that need to be corrected early in the process. The earlier these problems are discovered, the lower the cost.
PCB Prototype: also known as a printed circuit board or prototype circuit board, PCB prototype board is widely used, almost all electronic products need PCB prototype and PCB prototype assembly, which leads to the growth of PCB prototype company.
The PCB prototype is developed as a sample of a real PCB to test the design and ideas for an early understanding of the product. PCB modification design needs certain functions. All functions of PCB design are tested by PCB prototype. We use different types and designs of PCB prototypes to test different functions of PCB. Developers can use multi-functional PCB at all stages of the program. This depends on the size of the PCB hole and the thickness of the board.
So why use PCB prototypes instead of standard production runs? This may seem like an extra step, but in the long run, it can save you time and money and produce a better end product.
1. You may go through many design iterations when developing a new PCB-based design. You need to be able to test new designs quickly so that production can be completed in time, as a lengthy design process can lead to loss of revenue. The rapid speed of our prototyping services, combined with testing designs before production runs, can minimize wasted project expenditures and maximize your investment.
Standard production operations will also increase rapidly in terms of costs. The earlier you discover design defects or inefficiencies in a PCB design, the lower the cost of solving the problem. If you don’t use prototype boards to test your design, you may have problems later in the production run - that is, after you’ve invested a lot of money into producing standard PCBs. Our PCB prototyping services are also suitable for small volume production.
2. Engineers also often use prototype PCBs to test a single function of more complex products containing multiple PCBs. Before adding the next level of functionality, they will order prototypes that perform the most basic functions. If you don’t test the features separately, you may encounter performance problems in subsequent processes, and not sure which board caused the problem. Through the prototype design of each function step by step, a lot of time and resources can be saved.
Although prototype PCBs do not allow manufacturing tolerances to be as high as those for standard production runs, they still accurately describe how the final PCB-based solution works. Once you have fully validated your design through the prototype board, you can continue with the standard production run, which has tighter manufacturing tolerances, can handle more functions, and can contain a larger order volume.
As part of our standard production products, we provide DFM to help identify any problems that may affect manufacturing. If we find any potential problems, we will contact you to develop the necessary solutions.
If you are developing new products or redesigning them, you may benefit from our prototype PCB production services. Before you invest a lot of time and money into a project, it will help you discover any potential problems or changes you may want to make to your design. This will raise the bottom line of your project, resulting in a higher quality end product and contribute to its overall success.
So choosing to order PCB prototypes instead of going directly to standard production runs provides many advantages. In almost any case involving new or updated design, pcb prototype design can prove to be beneficial. The advantages of using our PCB prototyping services include:
We can produce PCB prototypes faster than standard production PCB. We can complete the prototype order in just two days. Our standard production board takes 3 to 18 days to build, while our prototype takes only 2 to 5 days to build.
Prototyping enables you to catch design defects early in the product development process before you invest too much time and money into problem design. Engineering changes early in the process will avoid a number of potential problems.
It is useful to test different components individually for complex project components involving multiple PCB-based projects. By validating each component individually, you can identify any problems that may occur. Without this, it’s hard to determine where the problem lies.
Accurate representation of standard PCB performance
High-quality PCB prototypes can accurately represent final production mode components. Although the tolerances are low, they still give you an idea of what you expect when you start a standard production run.
Use PCB prototypes to identify and correct design defects early, and quickly identify components that need to be adjusted. Failure to do so may significantly extend the time frame of the project, which may result in loss of revenue and customer dissatisfaction.
By helping you find problems faster, it enables you to fix them before you invest in large volume standard production runs. By identifying problems in simpler product versions, you can redesign simpler components without having to build the entire project, which is more expensive.
PCB prototype design helps focus on improving each PCB and component to achieve a higher quality design. It can also help you avoid any undetected faults that may occur in the final product and cause more serious problems.
The benefits provided by PCB prototypes are used in most new or revised PCB designs. Once you have verified the functionality that prototypes must provide for the project, you can continue with the standard PCB production run.
Printed circuit boards that connect components through a variety of related circuits are the core of many different electronic devices we use every day. They have many different variants that enable them to function in a variety of situations. PCB is an integral part of electronic products used in almost all industries. You can find them in consumer electronics, medical equipment, auto parts, industrial equipment, lighting technology, aerospace equipment, etc.
As people continue to innovate and create more new electronic equipment, PCB becomes more common. It is in the development of these new products that the prototype PCB is the most useful.
When one of the following situations is involved, prototype design and manufacturing should be considered:
New products - any time your project involves developing a new product, you may not be able to detect any existing problems without prototype design, which can lead to more serious problems or more difficult to fix, enabling you to quickly and economically identify any factors that need to be adjusted.
Quality and design testing - if you want to do quality testing or design review, you should order a PCB prototype. A shorter build time will allow you to start reviewing or testing faster and will lower your overall costs. The PCB prototype will give you an accurate understanding of the performance of the final product.
Complex components - if your project contains multiple PCB-based components, use a PCB prototype. More components may mean more functionality, but more potential failures. Prototyping is particularly useful for these more complex projects because it helps quickly identify which component is not performing correctly. By ordering one PCB at a time, you can spend less time testing and correcting problems and save money.
At rocket PCB, we provide a one-stop service for all your PCB prototype design and standard production requirements. We can complete every part of the prototyping process - including component procurement, manufacturing, assembly, and quality control. This way you don’t have to work with multiple PCB vendors to make the process more efficient and economical.
Time is crucial in today’s fast-growing industrial life, so it is necessary to follow this factor to save valuable resources. In PCB manufacturing, PCB with a fast turnaround is needed. In the process of quickly starting PCB, ensure that customers get the product within the specified time. A time frame is needed for this. Rapid production of PCB is undoubtedly very important to customers.
No delay, the product will be delivered on a fixed date
Reduce production cycle
PCB manufacturing is a long process. It will take a few days to develop it. The quick turn PCB reduces the waiting time of PCB shoppers.
The key point of a rapid manufacturing PCB prototype is to carry out rapid PCB assembly before the final PCB product is complete. In a short time, PCB manufacturing becomes simple and fast. The quick start prototype PCB provides some core solutions for PCB shoppers.
Rocket PCB is a professional PCB prototype manufacturer. We spend a lot of time and energy updating our production process and technology and strive to provide the best quality PCB prototype service. We mainly produce single board and double board rapid prototyping, multilayer board, aluminum PCB, metal PCB, HDI board, and high-frequency PCB. Most importantly, we provide PCB assembly and component procurement to provide customers with one-to-one best PCB prototype service.
Rocket PCB's factory is located in Shenzhen, China. After more than ten years of development, there are multiple PCB production bases, which are positioned for prototype manufacturing, small and medium batch manufacturing, HDI, and other types of large-scale manufacturing. We are also known for the low cost, high quality, and fast delivery of PCB prototypes.
The standard specifications we implement are derived from the IPC-2 standard, but higher than the IPC standard. Our PCB products cover a wide range from double-sided to HDI and flexible boards. Our PCB prototype production range is very wide, but they all have one thing in common, that is, all PCB prototype manufacturing is carried out under the supervision of our quality system, from design to sampling preparation to mass production, all meet our process and product specifications. If you need a high-quality PCB prototype, Rocket PCB will be your best choice and we will always be happy to provide any help.
Gerber file is considered the first step in PCB manufacturing. The graphics and images need to be converted to the data used by the PCB manufacturer to create the PCB. This is called the Gerber file. Skilled PCB design engineers know how to generate Gerber files to ensure fast and reliable delivery of the final PCB. Gerber file contains all design data related to the conductor layer, solder mask layer, etc. There are different design software for different steps of Gerber file generation. It is not difficult for PCB designers to create Gerber files.
Rocket PCB provides fast delivery and quality service related to printed circuit boards. The products are delivered all over the world. We fully comply with your design concept and specifications.
For online quotations, please contact us immediately.
We provide high-quality rapid PCB prototypes at a low cost. Fully meet the requirements of the quality management system.
We offer real-time quotations and can prototype your PCB in just a few days.
Reliability and quality PCB prototypes are our hallmarks.
No MOQ. We provide rapid build time for prototypes. You can also order 5 to 100 small batches of prototypes, while a standard order can contain 1 to 10000 pieces or more. Our PCB prototype products cover a wide range including rigid, rigid-flex, HDI, any layer, flex, large size, embedded, RF / high-frequency PCB, metalcore, backplane, ceramic subset, IC structure, thick copper, and so on.
Just order from us and get our quotation.
Prototype PCB fabrication
Tel: (+86) 158 9965 5195
Whatsapp: 86 1589965 5195
Office ADD.: No 69, Lianfeng North Road, Xianxi Area, ChangAn Town, Dongguan, China
We are here to help you! If you close the chatbox, you will automatically receive a response from us via email. Please be sure to leave your contact details so that we can better assist