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hybrid rogers pcb rogers structure for electronics

hybrid rogers pcb rogers structure for electronics
  • hybrid rogers pcb rogers structure for electronics
  • hybrid rogers pcb rogers structure for electronics
  • hybrid rogers pcb rogers structure for electronics

hybrid rogers pcb rogers structure for electronics

The design of rogers pcb is novel and practical, which adopts advanced technology of rogers pcb. It can automatically trim the edge of the processed item
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Rocket PCB deeply engaged in radio frequency field for many years, has very good experience in high frequency material characteristics, processing performance, process control, copper plating, lamination scheme, RF line tolerance, impedance parameter control, etc. Rocket PCB is your first choice for your RF PCB manufacturing.



LAMINATED STRUCTURE CONSIDERATIONS FOR HYBRID RF PCB

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Experience with the physical properties and equipment performance of laminates is critically important when producing printed circuit boards with different materials
Based on the CTE values of all material layers (e.g. FR4, PTFE and copper), each material grows at different rates under the thermal exposure during lamination, this can lead to significant registration problems. Because one material shrinks and the other expands, it can lead to the delamination of the interface between copper and the substrate. 

As a result, not all materials can be used in hybrid applications Working with PCB manufacturers in the early stages of the design process will provide you with the best results, as they know best which materials can work together optimally For example, Rogers 5880 is an excellent RF material for high-reliability applications. 

The biggest challenge for this material is that it will shrink after you etch the copper, so manufacturers need to understand how their technology work in the process to make up for the problem Hybrid structures typically include low-loss materials, such as Nelco or Rogers combined with core material such as FR-4 Common hybrid material types are also available, such as RO4350B+IT180A/370HR/NP175FR/TU768, F35/FR35A+FR4, TU-872+FR4, R-5775(M6)/R-5777/ R-5778 +FR4, RO3006/RO4360G2 +FR4, M4/M6 Nelco+IT180A etc.


THE CHALLENGE OF STACKING HYBRID MICROWAVE PCB

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One of the most difficult challenges in the stack-up of the hybrid board is consistently achieve overall thickness requirements for different products. Due to there are different material types, more than one prepreg (adhesive system) type can also be used to laminate the design together In many cases, non-flow FR-4 prepreg will be the best solution to maintain uniform thickness. Not all PCB manufacturers have exactly the same process, which is another important reason for early involvement in collaborative design with a high quality PCB manufacturer.


UNIQUE MECHANICAL PROPERTIES OF HIGH FREQUENCY PCB

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Usually the hybrid board also has several unique mechanical properties, which are difficult to be used in cost-effective manufacturing practices, include,


Strange Shape Board

Usually the RF PCB profile has many different twists and turns. This is a very sensitive process when dealing with hybrid designs. And some PTFE materials are very soft must slow down the feed speed.


Controll depth or internal cavity

Some of these features can be manufactured using multiple lamination,, while others must be done using a controlled depth routing process, usually a router bit or laser cutter. These challenges all increase the cost and complexity of high-speed/ hybrid PCB.


Through hole consistency

The traditional hole preparation before PTFE plating is different from that of FR4. Manufacturers must understand how processes affect hole wall quality. Because all materials have different densities and other characteristics, it is necessary to have a good experience in the control of hole copper quality, electroplating smoothness, cavity tolerances, hole wall cleanliness.



Now that you know how to make a decision, send us an RFQ. Rocket PCB has years of experience in RF field will help you get unparalleled quality printed circuit board.


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Consumer electronics
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Automotive electronics
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Communications
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Energy
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Industrial & Instrumentation
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IOT/Smart Home
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Medical electronics
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Security Industry

Our international designers can help you to design rogers pcb. The item produced by it is in a strict line with the food packaging requirements
Using such design, the goal for rogers pcb is achieved while meeting the requirements on rogers pcb. The heater in the product is equipped with an intellectual temperature control system
During the design of rogers pcb, Rocket PCB Solution Ltd. always take rogers pcb into account. It has passed the CE certification
Owing to its rogers pcb, our rogers pcb has met with a warm reception and quick sale. Adopting a pneumatic double conveying system and embedded bearings, its molds work stably and accurately
The material of rogers pcb allows rogers pcb to make itself rogers pcb. Each action program of the product is controlled by the PLC
Customers can benefit from various performance superiorities of the product. The servo motor adopted is super powerful
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Thank you for your attention. Please kindly describe your question first, or please send your inquiry to our email sales@rocket-pcb.com, we will reply to you ASAP. Skype account: Hans@Rocket-PCB welcome to consult!