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hybrid hybrid pcb material production for electronics

hybrid hybrid pcb material production for electronics
  • hybrid hybrid pcb material production for electronics
  • hybrid hybrid pcb material production for electronics
  • hybrid hybrid pcb material production for electronics

hybrid hybrid pcb material production for electronics

Rocket PCB hybrid pcb is upgraded from time to time as per the latest technological innovations. The product brings reliability in the performance of the circuit
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Rocket PCB deeply engaged in radio frequency field for many years, has very good experience in high frequency material characteristics, processing performance, process control, copper plating, lamination scheme, RF line tolerance, impedance parameter control, etc. Rocket PCB is your first choice for your RF PCB manufacturing.



LAMINATED STRUCTURE CONSIDERATIONS FOR HYBRID RF PCB

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Experience with the physical properties and equipment performance of laminates is critically important when producing printed circuit boards with different materials
Based on the CTE values of all material layers (e.g. FR4, PTFE and copper), each material grows at different rates under the thermal exposure during lamination, this can lead to significant registration problems. Because one material shrinks and the other expands, it can lead to the delamination of the interface between copper and the substrate. 

As a result, not all materials can be used in hybrid applications Working with PCB manufacturers in the early stages of the design process will provide you with the best results, as they know best which materials can work together optimally For example, Rogers 5880 is an excellent RF material for high-reliability applications. 

The biggest challenge for this material is that it will shrink after you etch the copper, so manufacturers need to understand how their technology work in the process to make up for the problem Hybrid structures typically include low-loss materials, such as Nelco or Rogers combined with core material such as FR-4 Common hybrid material types are also available, such as RO4350B+IT180A/370HR/NP175FR/TU768, F35/FR35A+FR4, TU-872+FR4, R-5775(M6)/R-5777/ R-5778 +FR4, RO3006/RO4360G2 +FR4, M4/M6 Nelco+IT180A etc.


THE CHALLENGE OF STACKING HYBRID MICROWAVE PCB

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One of the most difficult challenges in the stack-up of the hybrid board is consistently achieve overall thickness requirements for different products. Due to there are different material types, more than one prepreg (adhesive system) type can also be used to laminate the design together In many cases, non-flow FR-4 prepreg will be the best solution to maintain uniform thickness. Not all PCB manufacturers have exactly the same process, which is another important reason for early involvement in collaborative design with a high quality PCB manufacturer.


UNIQUE MECHANICAL PROPERTIES OF HIGH FREQUENCY PCB

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Usually the hybrid board also has several unique mechanical properties, which are difficult to be used in cost-effective manufacturing practices, include,


Strange Shape Board

Usually the RF PCB profile has many different twists and turns. This is a very sensitive process when dealing with hybrid designs. And some PTFE materials are very soft must slow down the feed speed.


Controll depth or internal cavity

Some of these features can be manufactured using multiple lamination,, while others must be done using a controlled depth routing process, usually a router bit or laser cutter. These challenges all increase the cost and complexity of high-speed/ hybrid PCB.


Through hole consistency

The traditional hole preparation before PTFE plating is different from that of FR4. Manufacturers must understand how processes affect hole wall quality. Because all materials have different densities and other characteristics, it is necessary to have a good experience in the control of hole copper quality, electroplating smoothness, cavity tolerances, hole wall cleanliness.



Now that you know how to make a decision, send us an RFQ. Rocket PCB has years of experience in RF field will help you get unparalleled quality printed circuit board.


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Consumer electronics
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Automotive electronics
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Communications
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Energy
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Industrial & Instrumentation
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IOT/Smart Home
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Medical electronics
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Security Industry

Thanks to the low cost of raw materials and the high efficiency of streamlined production, hybrid pcb products have the advantage of high gross profit margin. It plays an important role in modern electronic equipment
Rocket PCB hybrid pcb comes in a variety of wonderful designs. It is the perfect choice for manufacturers of electronic components, instruments, and equipment
High technical assurance and first-class quality can be seen on hybrid pcb. The product reduces the possibility of loose connections or short circuit
All raw materials used to manufactured Rocket PCB hybrid pcb have to go through stringent quality checking procedure.
The design of Rocket PCB hybrid pcb focuses on the technique and function. It is properly laid out, giving less electronics noise
hybrid pcb has advantages both in cost, reliability and long life, in comparison with other similar products. Its parts are spaced evenly and traces are symmetric and uniform
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